Galvanizing Plants
Description
Metal Coat Industry is a leading hot dip galvanizing plant manufacturer and exporter from India, specializing in the design and supply of automatic galvanizing plants for fasteners, structural steel, and industrial components. Our plants are engineered for high productivity, consistent coating quality, and long-term operational reliability, suitable for Indian and international markets.
We provide complete turnkey hot dip galvanizing solutions, including process design, equipment manufacturing, fabrication, automation, installation, and commissioning.
Our Galvanizing Plant Solutions
1) Automatic Fastener Galvanizing Plants
We design and manufacture automatic fastener galvanizing plants for bolts, nuts, washers, and small components, suitable for high-volume and export-oriented production.
Key Features
- Automatic pretreatment and galvanizing process
- Basket / barrel-based handling system
- Centrifugal dryer for zinc drainage and coating uniformity
- Flux filtration unit for improved bath life and coating quality
- PLC–SCADA controlled operation
- Optimized zinc consumption and reduced manpower
2) Structural Hot Dip Galvanizing Plants
Our structural hot dip galvanizing plants are designed for beams, angles, pipes, towers, and fabricated structures. Plants can be supplied in manual, semi-automatic, or fully automatic configurations, based on capacity and investment requirements.
Key Features
- Custom-designed zinc kettles
- Overhead cranes / transport wagons
- Energy-efficient heating systems
- Suitable for large fabricated components
- Compliance with IS, ASTM, and international galvanizing standards
Get a Quote
Need more help?
+91 9370616661
office@metalcoatindustry.in
Balaji Industrial Park, E-26, Tondare, Taloja, Navi Mumbai, Maharashtra 410208, India
Fabrication & Manufacturing Capability
We have in-house fabrication capability for:
- Galvanizing tanks
- Structural frames
- Equipment supports
- Ducting, chimneys, and enclosures
Fabrication is carried out as part of complete galvanizing plant manufacturing, ensuring dimensional accuracy, structural integrity, and quality control.
3) Zinc Kettles
We manufacture steel and ceramic zinc kettles designed for long service life, uniform heat distribution, and stable galvanizing performance, suitable for fastener and structural galvanizing applications.
4) Centrifugal Dryer
- Remove excess molten zinc from fasteners
- Improve coating uniformity
- Reduce zinc consumption
- Increase overall production efficiency
5) Flux Filtration Unit
The flux filtration system ensures:
- Removal of suspended impurities
- Extended flux bath life
- Consistent coating quality
- Reduced process downtime
6) Material Handling Systems
We supply complete material handling systems including:
- Transport wagons
- Monorail systems
- Cranes and lifting mechanisms
- Jigs, baskets, and fixtures
7) Acid Fume Scrubber
Designed for pretreatment areas to control:
- HCl acid fumes
- Operator exposure
- Environmental emissions
8) Zinc Dust Collector & Chimney System
Installed in the galvanizing area for:
- Zinc fume and dust extraction
- Improved workplace safety
- Compliance with pollution control norms
Why Choose Our Galvanizing Plants
- Trusted galvanizing plant manufacturer in India
- Experience in export-oriented turnkey galvanizing projects
- Complete in-house engineering and fabrication
- Energy-efficient and automation-ready designs
- End-to-end support from design to commissioning
Applications
Our hot dip galvanizing plants are widely used for:
- Fasteners (bolts, nuts, washers)
- Structural steel and fabricated components
- Transmission towers
- Infrastructure and construction projects
- Industrial and automotive applications
Closing Statement
Metal Coat Industry is a reliable hot dip galvanizing plant manufacturer and exporter from India, offering automatic galvanizing plants, zinc kettles, centrifugal dryers, flux filtration systems, pollution control equipment, and turnkey galvanizing solutions to clients worldwide.