Structural Galvanizing Plant

Metal Coat Industry

Metal Coat Industry designs and manufactures Structural Galvanizing Plants to meet the heavy-duty demands of galvanizing large steel structures, including beams, columns, poles, bridges, and industrial frameworks. These plants are built to deliver high-quality corrosion-resistant coatings on structural steel, ensuring durability and long-term performance in harsh environments.

Key Features and Benefits of Metal Coat Industry’s Structural Galvanizing Plants:

Feature	Description
Custom-Engineered for Structural Steel	Designed to handle large and heavy structural components with ease. Kettles and handling systems are tailored to meet specific dimensions and weight capacities, ensuring compatibility with customer requirements.
Robust Zinc Kettles	Fabricated from high-strength, heat-resistant steel to handle high temperatures and heavy loads. Available in various dimensions to accommodate long beams, poles, and large structures. Designed for uniform zinc coating to meet international galvanizing standards.
Advanced Furnace Technology	High-efficiency furnaces (gas-fired or electric) for uniform heating and precise temperature control. Optimized for energy efficiency, reducing operational costs. Designed for a consistent temperature of up to 550°C, ensuring superior galvanizing quality.
Comprehensive Pre-Treatment System	Includes degreasing, pickling, rinsing, and fluxing tanks for surface preparation. Tanks made from FRP, Polypropylene, or Mild Steel to resist corrosive chemicals and handle large steel structures. Ensures a clean surface for optimal zinc adhesion and uniform coating.
Heavy-Duty Material Handling System	Engineered to manage the transport, dipping, and withdrawal of heavy and oversized structures. Includes overhead cranes, custom-designed jigs, and roller conveyors for efficient workflow.
Pollution Control Systems	Integrated systems such as acid fume scrubbers and zinc dust collectors for an environmentally friendly operation. Ensures compliance with local and international environmental regulations.

Applications:

• Steel Bridges: Galvanizing components to protect against rust and extend lifespan.
• Power Transmission Towers: Providing corrosion resistance for poles and lattice towers.
• Industrial Structures: Beams, columns, and frameworks for buildings and factories.
• Highway Guardrails and Poles: Ensuring durability in harsh weather conditions.

Key Advantages of Metal Coat Industry’s Structural Galvanizing Plants:

• High Productivity: Designed for large-scale operations with optimized workflow and reduced cycle times.
• Durability and Reliability: Built using premium materials to withstand heavy-duty industrial use.
• Cost-Effective: Energy-efficient furnaces and advanced systems ensure long-term operational savings.
• Custom Solutions: Plants designed to meet the specific size and capacity requirements of structural galvanizing projects.
• Global Standards Compliance: Ensures coatings meet international standards for corrosion protection and quality.

Why Choose Metal Coat Industry for Structural Galvanizing Plants?

• Decades of expertise in delivering turnkey galvanizing solutions for structural steel.
• Proven track record with installations worldwide.
• Comprehensive support from design and installation to after-sales services.
• Commitment to innovation, quality, and sustainability.

For inquiries or customized solutions, Metal Coat Industry is your trusted partner. Contact us now!